PS
POPULAR SPRING
Industries · Pakistan
Our Process

A world-class operation, refined over fifty years.

Our unique quick-change processes and computerized production methods are the keys to a world-class operation — specifically engineered to deliver consistent, repeatable quality at scale.

CNC machinery
01

Sizing

Raw spring steel is precision-cut to the required lengths for each leaf in the assembly.

02

Punching & Eye Rolling

Center holes are punched and the leaf ends are rolled into eyes for shackle and bushing fitment.

03

Heating & Forming

Leaves are heated to forging temperature and formed to the engineered camber profile.

04

Quenching & Tempering

Controlled heat treatment delivers the optimal balance of strength, fatigue life and toughness.

05

Shot Peening

Surface treatment increases fatigue resistance and extends in-service life under cyclic loads.

06

Assembly

Leaves are stacked, center-bolted, clamped and finished with corrosion-resistant coating.

07

Load Testing

Every assembly is load-tested and deflection-verified against engineering specification.

08

Inspection & Dispatch

Final QC, marking, packaging and dispatch to OEMs and the aftermarket channel.